Methods in Manufacturing Jewels are -

  • DESIGNING
  • CAD/CAM
  • MODEL MAKING
  • RUBBER MOULD
  • WAXING / WAX TREE
  • CASTING
  • GRINDING
  • FILING / ASSEMBLY AND PRE POLISHING
  • METAL SETTING
  • POLISHING
  • RHODIUM PLATING
  • QUALITY CONTROL 

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STEP 1 – DESIGNING
Creating a style is the beginning that is concerned with the method of jewelry creation. Coming up with this is the stage wherever the jewelry style develops a concept of jewelry design and turns it into a reality by evaluating the concept and upon any analysis.

STEP 2 – CAD/CAM
The 2nd stage, simply after the designing stage is the CAD/CAM stage, which includes the use of CAD Software. CAD Software is a 2D and 3D computer-aided software program regularly used by designers which improves dimensional accuracy and first-rate design. Also, it helps in the advent of a database for manufacturing. When the undertaking of designing a thought receives accomplished with the aid of the jewelry designer, and the identical is being created on paper and designed at the system. This procedure of conversion of ‘concept on paper’ to the ‘system’ is performed thru the CAD Software, or the Computer Aided Designing technology. The CAM or the Computer Aided Manufacture software program is a software program which takes care of the manner of machining and manufacturing, or certainly we can say, to automate the manufacturing process.

Step 3 – MODEL MAKING
The Model Making is the subsequent stage which entails the procedure of the conversion of resin output from CAM to the silver mannequin (a grasp diagram which is being used to create comparable portions of jewelry thru the use of rubber mould) thru the system of casting.

Step 4 – RUBBER MOULD
The 4th stage is the Rubber Mould stage which performs an necessary function in the manner of the production. The Rubber Mould helps in the advent of the more than one portions of identical designed jewellery. The high-quality section of the rubber mildew is that the designs stay safe, properly covered and embedded inside it and therefore can be used to create replicas of the jewelry format in the future. The substances concerned in the making of mold can fluctuate from herbal rubber, silicone to metallic and the method of the mold making is labelled as ‘Vulcanizing’.

Step 5 – WAXING / WAX TREE
The subsequent stage worried in the jewelry manufacturing procedure is the manufacturing of wax pieces. The wax pieces are produced from rubber moulds made of silver master. The waxing procedure entails setting the rubber mildew on the industrial wax injector computer and then stress injected into the cavity to create wax models. These wax fashions are being used for casting.

Step 6 – CASTING
Moving on to the subsequent step, the jewelry manufacturing technique at KOSH includes the stage of casting, which is considered as amongst the most complicated processes. The method of casting requires skilled and expert casters. The complete manner of casting includes putting the wax tree in a metal flask and then setting a slurry of chemical powder which takes round an hour to solidify. Afterwards, the flask is positioned in an electric powered furnace to heat. As a end result of which the wax melts and for that reason leaving a cavity of tree. The ensuing molten steel is then poured in the flasks and is allowed to cool off. After, the molten steel is cooled, demolished and the jewelry in the structure of casting is revealed.

Step 7 – GRINDING
The grinding is the subsequent stage concerned in the manner of jewelry manufacturing. The grinding includes the use of polisher which is used to grind off the nub (A nub is resulted after the method of casting; as soon as the uncooked casting is clipped off from the casting tree and seems at the area the place the spruce used to be connected with the gold piece!). The polisher makes use of the motorized grinding laptop to smoothen the floor of gold piece of the jewellery. The Grinding entails the ultimate technique of the polishing, which is carried out by means of protecting the jewelry piece in opposition to the spinning grinding wheel and as a result ensuing a clean floor as required.

Step 8 – FILING / ASSEMBLY AND PRE POLISHING
The Filing is the subsequent stage concerned in the method of the jewelry manufacturing. Under Filing, the extra metallic or solder is being eliminated from the piece. The range of equipment like archives and burns are being utilized to put off casting layer and imparting a clean finish. After filing, the assignment of assembling is carried out which is the manner of becoming a member of two or extra elements of identical graph the use of soldering approach or laser technique.

Afterwards, the sprucing is being carried out to provide a neat and pleasant end and consequently bettering the fee of the jewelry piece. There are three steps concerned in the sharpening stage, which consists of the tumbling, pre-polishing and extremely cleaning. You need to be aware that earlier than the diamond is set, these jewelry portions bearing diamond, requires pre-polishing, because the diamond parts can’t be polished as soon as the diamonds are set beneath the area, as it might also danger the shine of the diamond.

Step 9 – METAL SETTING
The steel putting is the ninth stage in the manufacturing of jewellery. The steel putting is the method of placing or attaching the gemstone in the jewellery. The metallic placing is different in order to create extraordinary designs. Even the mixture of unique metallic placing is used to provide a fascinating look to the jewelry piece. The metallic putting is of more than a few types as cited simply above, and the lengthy list of the placing consists of prong, plate prong, pave, bezel, pressure, bead, flush, invisible, fishtail, miracle plate and channel.

Step 10 – POLISHING
The Polishing stage is the closing stage the place the sprucing of the jewelry takes place. The sprucing is performed to make sure the higher shine of the jewellery, which is carried out after placing of stones. The sprucing can be carried out by way of each means; both guide or via machine. The equipment which assist the craftsmen to polish the jewelry manually consists of smooth buff, stable buff, hair buff, single line ball buff, coin buff, platinum sharpening rouse, purple and inexperienced rouse (to impart shine), black lustre to dispose of casting or filling layers, and white lustre for the elimination of roughness.

Step 11 – RHODIUM PLATING
The Rhodium plating is the penultimate stage of the jewelry manufacturing. The Rhodium Plating includes the manner of putting the Rhodium (A glowing white coloured treasured metal, which offers a higher resistance to the jewelry in opposition to scratches and tarnish!) on a piece of jewellery. The Rhodium is being positioned on a yellow gold in order to create a visually attractive format and pattern, whilst the identical is positioned on a white gold to add whiteness to the gold (since the white gold is no longer so white in the pure form!).

Step 12 – QUALITY CONTROL
The remaining stage in jewelry manufacturing is the pleasant manage which is equally as essential as different stages. Quality manage is the stage which ensures that the ultimate manufactured product adheres to the described set of fine tips and meets the widespread requirements. The Quality manipulate entails three techniques which are measurement, visible inspection and mechanical inspection.

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